Targeted Application Engineering

Sensor Solutions & Engineering Services

We combine proprietary multi-modal sensing hardware with on-device edge intelligence and deterministic fieldbus control to solve specific physical asset challenges across manufacturing, energy, and mobility.

Application Architectures

Core Application Solutions

Industrial Robot Articulated Joint Condition Monitoring Robotics & Automation

Robotics & Intelligent Automation

Bring sensing, edge intelligence, and control closer to every movement. Monitor joint drivetrains, end-effector interaction, kinematics, and mobile robotic platforms.

Target Systems: Joint drivetrains, end effectors, AGVs/AMRs, assembly tools
Hardware: IGFO-100 • Mercury Z1 (Pilot Q1 2027) • IGFO-AE-100 (Target specs — Q4 2027) • XTR 315
Signals: Multi-Axis Vibration, Acoustics, IMU Motion, Process Signatures
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Ultra-Class Mining Haul Truck Operating in Severe Mining Environment Mining & Heavy Equipment

Mining & Heavy Equipment

Sense changing conditions and keep operations moving. Continuous monitoring for conveyors, crushers, slurry pumps, ventilation fans, and mobile machinery fleets.

Target Systems: Conveyor drives, crushers, dewatering pumps, haul trucks
Hardware: IGFO-VIB10 (Launch Q4 2027) • IGFO-100 • Mercury Z1 (Pilot Q1 2027) • REX-266 • XTR 315
Signals: Tri-Axial Vibration, Cavitation Acoustics, Temperature, CAN/J1939
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Semiconductor Cleanroom CMP Tool and Turbomolecular Vacuum Line Instrumentation Cleanroom & Sub-Fab

Semiconductor Fab Mechanical Monitoring

Low-noise vibration monitoring and wideband acoustic tracking for turbomolecular vacuum pump bearing health, CMP slurry monitoring, and cleanroom AHU vibration transmission.

Target Assets: Turbomolecular pumps, CMP polishers, cleanroom AHUs
Hardware: Mercury Z1 (Pilot Q1 2027) / IGFO-100 / IGFO-AE-100 (Target specs — Q4 2027)
Standards: ISO Class 3/4 Cleanroom, EDA (Interface A), OPC UA
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Acoustic Leak Detection in Process Piping Acoustic Audio

Acoustic Leak Detection & Valve Health

Continuous non-invasive wideband acoustic monitoring (20 Hz – 10 kHz) to detect pressurized valve passing, micro-leaks, and steam trap bypass to support early detection and planned maintenance.

Target Assets: Control valves, steam traps, gas pipelines
Hardware: Mercury Z1 (Pilot Q1 2027) / IGFO-100 / IGFO-AE-100 (Target specs — Q4 2027)
Signals: 20 Hz – 10 kHz Wideband Acoustic, Kurtosis & Energy
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Condition Monitoring Triaxial Vibration Sensor Predictive Maintenance

Vibration Condition Monitoring & ISO 20816

Synchronous 3-axis vibration acceleration, high-speed FFT spectral peak demodulation, and thermal trending mapped to ISO 20816 standards for motors, pumps, and gearboxes.

Target Assets: Electric motors, slurry pumps, CNC spindles
Hardware: IGFO-100 / Mercury Z1 (Pilot Q1 2027) / IGFO-VIB10 (Launch Q4 2027)
Signals: 10 kHz 3-Axis Accel, Velocity RMS, FFT Power
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Avionics Test Bench Synchronous Telemetry System Aerospace & Defense

Avionics Test Bench & Multi-Channel DAQ

Synchronous, deterministic multi-channel signal ingestion for flight actuator test benches, ARINC 429 / avionics instrumentation, and high-speed telemetry logging.

Target Assets: Flight control test benches, actuators, avionics rigs
Hardware: XTR 315 Edge AI Computer (Launch Q3 2027) / FPGA DAQ Core
Protocols: ARINC 429, SPE, EtherCAT, Ethernet TSN
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Closed-Loop Architecture

End-to-End Deterministic System Pipeline

A physical-to-actuation architecture delivering continuous synchronous monitoring, edge-native inference, industrial fieldbus telemetry, and deterministic hardware isolation.

STAGE 01

Physical Sensing

  • Tri-Axial Vibration
  • Wideband Acoustic Port
  • Surface Temperature
  • Solid-State Direct Mount
Synchronous
Sampling
STAGE 02

On-Sensor Edge AI

  • Micro-DSP Processing
  • Real-Time Spectral FFT
  • TinyML Anomaly Detector
  • Feature Vector Extraction
Industrial
Fieldbus
STAGE 03

Edge Gateway

  • Fieldbus Protocol Routing
  • Single Pair Ethernet (SPE)
  • OPC UA & MQTT Bridge
  • Blackbox Event Recorder
Deterministic
Trip
STAGE 04

Actuation & Control

  • Hardware Fast-Trip Relay
  • Direct PLC Safety Interlock
  • Machine State Isolation
  • Autonomous Machine Trip
STAGE 01

Physical Sensing

Multi-modal MEMS vibration, wideband acoustic audio, and surface thermal transducers. Direct solid-state mechanical coupling delivers high signal fidelity at the machine surface.

STAGE 02

On-Sensor Edge AI

Embedded micro-DSP executes real-time spectral FFT, envelope demodulation, and TinyML anomaly classification directly on the sensor node before transmitting data.

STAGE 03

Edge Gateway

Consolidates sensor streams via Single Pair Ethernet (SPE) and industrial fieldbuses. Manages local circular blackbox logs and bridges to plant DCS/SCADA via OPC UA and MQTT.

STAGE 04

Actuation & Control

Deterministic solid-state fast-trip relay cut-off and digital interlock outputs wire directly into machine contactors or safety PLCs to isolate assets prior to catastrophic damage.

Closed-Loop System Dataflow: Deterministic Physical Coupling → Autonomous Local Isolation | Local-First Processing | ≈ 11 ms from decision to cut-off; detection time depends on analysis window (10–160 ms)
Partner Ecosystem

Join the IGNISFORMA Solution Partner Network

We collaborate with System Integrators, Automation OEMs, Reliability Consultants, and Industrial Solution Providers to deploy deterministic sensing and edge AI intelligence across severe operating environments worldwide.

System Integrators

Expand your industrial automation portfolio with compliance-designed edge AI nodes, open Modbus/OPC UA connectors, and turnkey pilot kits for brownfield plants.

OEM Machine Builders

Embed wideband acoustic, tri-axial vibration, and hydrodynamic intelligence directly into your machinery with white-label and custom ODM options.

Reliability Consultants

Empower your vibration analysis and acoustic health audits with factory-characterised wideband sensors, ISO 20816 tracking, and high-frequency FFT captures.

Solution Distributors

Access attractive margin structures, demonstration hardware discounts, joint lead generation, and dedicated Field Application Engineering (FAE) support.

Ready to Become an Authorized Solution Partner?

Speak with our Partner Alliance Director to discuss commercial agreements, evaluation kits, SDK access, and joint customer opportunities.